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Application of Smart Screwdrivers in Automotive Inverters

Classification:

Industry News

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Release time:

2019-01-23

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1

Speaking of inverters, everyone may know that it is a tool used to convert direct current (DC) into alternating current (AC). A vehicle-mounted inverter converts the DC12V direct current from the car's battery into the commonly used AC220V alternating current. In foreign countries, the automotive market is already very mature, and many families enjoy outdoor living, using inverters to convert battery power into household electricity, allowing them to power some household appliances and tools while outside. Although this concept has not yet been fully popularized in China, inverters are gradually becoming an essential companion for cars as a convenient tool for converting DC to AC.

The output power of vehicle-mounted inverters through the cigarette lighter can be 20W, 40W, 80W, 120W, or even 150W. For higher power inverters, they need to be connected to the battery. Connecting household appliances to the inverter's output in the car is just like using them at home. The appliances that can be used with the inverter include: Mobile, laptops, digital cameras, and cameras.

 

 

As an electronic product, its internal circuit board and wiring structure are quite complex, and there is a certain risk in converting the car's direct current to the household appliances' alternating current, so high precision is required in assembly. If done manually, not only is the operation cumbersome, but it also cannot fully guarantee the quality of the product.

 

 

Additionally, if the product requires secondary processing, the screws that are initially inserted may not need to be fully tightened, and sometimes the screws may only be partially screwed in. In this case, the depth and angle of the screw's entry can only be judged by the worker's experience.

According to our understanding, some manufacturers judge whether the tightening is qualified by checking if the height of the screws is consistent after insertion. Relying on the naked eye for judgment is indeed somewhat forced, while smart screwdrivers can control the locking angle and torque to ensure that all screws can complete the task according to custom requirements, or first fully tighten and then back off the screws to reach the set value. Once the requirements are met, there is no need for manual inspection, which not only improves production efficiency but also ensures product quality, making it a win-win situation.

In every assembly application, locking screws is a necessary step. Using manual labor for locking is already outdated; smart screwdrivers can completely replace manual work and perform tasks better, making them one of the essential devices in the future assembly market.

Key words:

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.