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Application of Smart Screwdrivers on Linear Motors

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Industry News

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Release time:

2019-01-23

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1

Speaking of motors, people in the industrial control industry are certainly familiar with them. As the most basic driving device, motors are one of the essential elements that drive all mechanical operations. In addition to the commonly heard servo motors and stepper motors, in recent years, due to industry development, more powerful linear motors have also begun to slowly enter the market.
Today we are talking about voice coil motors, which are a type of linear motor and can be roughly divided into cylindrical voice coil motors, swing voice coil motors, flat voice coil motors, and rectangular voice coil motors. Like other linear motors, voice coil motors are devices that directly convert electrical energy into mechanical energy, achieving linear and limited angular motion. They utilize the interaction between the magnetic field from permanent magnets and the magnetic field generated by the energized coil conductor to produce regular motion.
Voice coil motors are mainly used for small stroke, high speed, and high acceleration movements, making them suitable for confined spaces. The most common application is the autofocus function in mobile camera lenses, which is entirely completed by the entire driver. It is evident that the screws used to install or assemble such motors must be exceptionally small.

 

 

At this point, manually screwing in the screws is no longer suitable. Even using a handheld smart screwdriver with a hollow cup motor is of no use, because these screws are so small that it is difficult for the naked eye to clearly identify the position of the screw hole when tightening. Moreover, aligning the screw with the screw hole and inserting it is extremely complex. Finally, even if the screw is successfully inserted, checking whether the tightness meets the requirements needs to be done bit by bit, which can directly impose a significant cost burden on manufacturers.

 

 

The smart screwdriver of the servo system can be used in conjunction with robots. After setting certain values, the servo smart screwdriver will tighten each screw at the workstation according to the required torque and angle. It also stores the torque and angle values output during each screw insertion, allowing for comparison with the set values to identify any tightening errors. Of course, if the operation on-site does not meet the requirements, the smart screwdriver will alarm to remind the staff to reset the workstation, thus reducing the tedious inspection process. Therefore, we can see that the servo smart screwdriver is very suitable for tightening assemblies of small or ultra-small objects, thanks to the precise drive and accurate feedback of the servo motor. In contrast, smart screwdrivers with high-torque hollow cup motors are not suitable for such occasions.

Key words:

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.