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What are the advantages of a servo electric screwdriver compared to a regular electric screwdriver?

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2023-02-15

Visits:

1

With the development of technology, the tools used in industrial production are also constantly being iterated and updated. For example, when performing screw locking work, the tools used have changed from ordinary manual screwdrivers to electric screwdrivers, also known as electric screwdrivers. Ordinary electric screwdrivers and pneumatic screwdrivers are still widely used in today's industrial production, but they are not as widely applicable as before, because in certain high-tech manufacturing industries, the various requirements for screw locking are becoming increasingly high. Therefore,Servo Electric Screwdriverit has emerged.

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The following introduces the differences between servo electric screwdrivers and ordinary electric screwdrivers in terms of speed, precision, lifespan, and cost.

1. Speed

The servo electric screwdriver has advantages such as high output, fast response, high speed, low inertia, smooth rotation, and stable torque. The rated speed can generally reach 1200 to 2000 revolutions, and the speed can be set according to one's needs on the controller.

2. Precision

(1) The servo electric screwdriver can achieve high-speed real-time detection and high-precision control of the tightening torque value, ensuring the accuracy of the torque.

(2) Based on servo control technology, the servo electric screwdriver can ensure that the torque accuracy of a million tightening assemblies is controlled within a standard deviation of ≤3%.

(3) The controller interface displays the main data of the tightening process in real-time: actual torque value, angle value, process time, whether it is qualified, etc. If an unexpected situation occurs during the tightening process, it can be promptly detected and corrected.

3. Lifespan

The service life of a servo electric screwdriver is usually 1 million times, which is 3-5 times that of an ordinary electric screwdriver. Generally speaking, the lifespan of an ordinary electric screwdriver is not very long, reaching the scrapping limit in about 1-2 years, while the servo electric screwdriver can last 3-4 years without any issues.

4. Cost

Considering the overall price and usage time, the cost of using a servo electric screwdriver is not significantly higher than that of using an ordinary electric screwdriver, and using a servo electric screwdriver can greatly reduce the production difficulty for enterprises.

5. Intelligence

The data of each tightening result of the servo electric screwdriver will be automatically saved, and the data can be traced and viewed at any time, and can be uploaded to the cloud or MES system. The servo electric screwdriver also has the function of collecting waveforms during the tightening process, which can be viewed for analysis or use by technicians.

The above is a comparison between the servo electric screwdriver and the ordinary electric screwdriver. If anyone wants to know more, please feel free to visit the Sensewee official website and call the service hotline.

 

Key words:

Servo motor

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.