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Introduction to Smart Screwdrivers

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2023-02-14

Visits:

1

Our country is an important production and manufacturing base for consumer electronics and other electronic products in the world, and it is also the "world's factory." Due to the significant rise in labor costs, the profits of most labor-intensive manufacturing enterprises are being submerged by the increase in labor costs. An important way for labor-intensive manufacturing enterprises to change the status quo is to achieve production automation upgrades. Automation upgrades not only save a large amount of HR but also improve production efficiency and product quality. Today we will introduce the automation equipment which issmart screwdriverIt is an important component in the automation transformation of most industries.

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1. Function

With the continuous advancement of technology, the level of industrial automation production is getting higher and higher. Using smart screwdrivers for screw fastening work can ensure production stability while having high efficiency. Moreover, when dealing with products that have small batches, multiple varieties, and a large number of irregular components, electric screwdrivers can automatically detect the results of screw tightening, intelligently correct errors, and improve product quality; at the same time, they collect production data in real-time and configure graphical reports to achieve visualization of the production site.

2. Advantages

The practical use of smart screwdrivers in many production fields has proven to significantly improve the level of production automation, increase labor productivity and product quality, enhance economic benefits, and improve workers' labor conditions. Under the slogans of reducing manufacturing costs and addressing severe labor shortages domestically, their advantages are even more apparent. In addition, the advantages of smart automatic screwdrivers in improving product quality, conducting product statistics, and assisting production management are also very evident.

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3. Smart Connectivity and High Quality

Smart electric screwdrivers can also be integrated into the "Internet of Things cloud system," enabling remote data reading, analysis, and operation. They have various human-computer interaction methods, with computer management software and HMI screens for fastening control and monitoring; they are safe, environmentally friendly, and stable, with no noise during operation. Key components are imported products, ensuring long-term stable operation of the product and reducing later maintenance costs and time.

In the electronics industry, every step from production to assembly must have high precision requirements to ensure the reliability of product quality. Smart screwdrivers utilize the mechanical nature of machines to complete tedious repetitive tasks that require high precision. Additionally, they are equipped with processors and storage devices that can record the torque situation of the screwdriver in real-time and store the data on a computer, allowing for visibility of the data for each screw fastening, directly eliminating the need for post-assembly inspection tasks. Of course, if the torque requirements are not met during the assembly process, the machine will immediately stop and issue a warning.

Key words:

Smart Screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.