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The role of the smart electric screwdriver

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2022-11-08

Visits:

1

The pace of society is very fast now. Any business or factory that cannot keep up with the times or efficiency will face many problems. The lightest consequence is increased costs, and the heaviest is being eliminated from the industry. Therefore, every business and factory will think of ways to keep up with the times and improve efficiency during their operations. Factories focus on efficiency, which requires not only solid technology but also ensuring that the production capacity of the assembly line matches the technology and quality. Therefore, employee efficiency is extremely important.

In the assembly process of a mechanical factory, the use of screws and bolts is indispensable. However, this seemingly insignificant task, if not executed efficiently, can greatly affect the production of the entire assembly line. Generally, this type of assembly line needs to be equipped with electric impact wrenches to assist employees in fastening screws and bolts. This equipment is relatively simple to operate, but it also has many issues.

When using electric impact wrenches to fasten screws and bolts, a major problem is the inability to control torque, relying solely on the employee's own feeling to increase or decrease torque. Such operations can frequently lead to damage to screws and bolts, and in severe cases, can damage the threads on the components, resulting in the direct scrapping of these components. In this situation, the factory not only fails to improve efficiency but also increases the number of consumable parts.

Smart electric screwdriverCan perform wellSolveThis problem, as it can control torque with high precision,Torque precision can reach±3%-±5%, especially forsome components that require high precision, it can ensure that there is no damage caused by excessive torque when fastening screws and bolts. After setting the required torque, employees only need to operate according to the torque set by the smart electric screwdriver, without relying on their own feeling, which can greatly improve efficiency.Sensewee smart electric screwdriver can not only achieve high precision control of torque but also

accurately judgefloating height and thread stripping, and then feedback tothe PLC or control card for exception handling. During the threading process, accurate detection will be performed to ensure that the tightening signal can be accurately activated, making it very intelligent and convenient.All locking data records can be saved for inquiry and can be uploaded tothe MES system, greatly meeting the needs of modern intelligent and data-driven requirements.MES系统,大大满足了现代智能化数据化的需求。

Key words:

The role of the smart electric screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.