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The function of a servo screwdriver

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2022-11-07

Visits:

1

It is nowthe 21st century. With the rise in labor costs, many factories have begun to use intelligent devices to replace manual labor or to increase the efficiency of manual work through devices, improving the input-output ratio of factories. One of the typical tools in factories is the screwdriver, from the original manual tightening of screws to the later electric screwdrivers,butit still cannot meet the demand for efficiency improvement in factories.

For factories, the simpler and more efficient each process on the assembly line, the better. If it can be completed without manual labor, that would be even more perfect. Therefore, many companies have started to useservo screwdrivers, which reduces the demand for manual labor and improves the efficiency of the entire assembly line. Now, let me talk about the benefits it can bring to factories.

First, it can provide factories with various tightening solutions, allowing different components of the enterprise to have matching torque execution plans, comprehensively covering all tightening work of the enterprise's components. Moreover, it has high controllability and is easy to operate, can be connected with various mistake-proofing attachments, avoids the development of tightening failures, improves operational time, and reduces downtime.Moreover, in the process of tightening thousands or even millions of screws, human error is inevitable, but machine programs are not. The high-precision algorithm program equipped with the servo screwdriver can effectively improve locking accuracy, quickly screen out defective products, and greatly enhance the efficiency of screw tightening.

It can also pre-design the required torque for parts, using different torques for different products, achieving quick switching, which can significantly shorten the operation time of workers and improve factory efficiency.,the locking records can be queried, allowing for tracing the tightening results of each screw, which plays a better role in controlling the quality of locked products..

The Sensewee servo screwdriver cancommunicate with the outside through standardModbus RTU protocol and serial communication, and can also communicate with the outside through TCP/IP network ports, providing parameter read-write protocol addresses for secondary development. There are also IO ports, which can control the electric screwdriver's operation through input IO signals and output IO signals to feedback the locking situation of screws.It can achieve fully automated tightening work by equipping collaborative machines and sensors, and if auxiliary devices are added, it can effectively reduce the failure rate of the entire tightening process.

As labor costs continue to rise, using Sensewee's servo screwdriver can effectively reduce labor costs in factories, making the work of tightening screws convenient and fast, and management more convenient. The use of intelligent devices has become a trend in factories; the earlier they are used, the better the input-output ratio for the factory.

Key words:

Servo screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.