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How does a servo electric screwdriver work, and what is its function?

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2023-03-13

Visits:

1

Servo Electric ScrewdriverIn simpler terms, it is an automatic screw tightening device, widely used in the manufacturing industry. Screws are an important component in the modern industrial system, used in everything from aircraft carriers and warships to mobile phone chips for reinforcement. Therefore, some factory workers jokingly refer to their work as 'screwing screws.' Although small, these components are crucial. If a screw is not tightened properly, the entire product may be scrapped. As a result, with the gradual refinement of modern processes, higher quality standards for screw tightening have been established.

For example, the production and assembly of cars involve many processes, and among these, the screw tightening process consumes a lot of manpower. Additionally, it significantly affects productivity, costs, and product quality. Therefore, to seek automation, most manufacturers of automotive parts or complete vehicles have adopted servo electric screwdriver systems for the screw tightening process.

In addition to large products, servo electric screwdrivers are more commonly used in industries requiring precision processing, such as electronics, watches, and small toys. This is because screws with diameters of only a few millimeters require very high precision from human hands. If traditional methods (screw trays, sorting machines, etc.) are still used for locking screws, it will not only significantly increase costs but also lead to a decrease in yield. It is important to note that tightening tiny screws is not an easy task; too much torque can strip the screw, while too little torque cannot secure it, leading to significant detachment and misalignment between modules. Using a servo tightening system eliminates these worries, as machines do not shake, making it undoubtedly a very good choice.

Moreover, modern servo electric screwdrivers are continuously evolving. Not only can the diameter be adjusted, but torque and tightening plans can also be set (some screwdrivers can adjust torque precision up to 5%; they can also have multi-speed settings based on different processes and sequences). Currently, these intelligent tools have been widely applied in the mobile and supporting industries, effectively reducing labor costs in production and improving product quality.

 

Key words:

Servo electric screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.