1. High precision torque control, torque accuracy reaches ±3%—±5%;

2. Uses high-end imported motors, long product life, maintenance-free;

3. Accurate floating height/tooth detection, feedback to PLC or control card for exception handling;

4. Precise tooth entry detection function, ensuring accurate activation of tightening signals;

5. Locking results are traceable, exportable, and can be uploaded to the MES system;

6. 16 types of tightening tasks, each task supports 5 tightening steps, and disassembly tasks support 2 disassembly steps,Ensure high controllability of tightening and disassembly processes;

7. Supports RS232/485 Modbus RTU communication protocol, strong scalability, supports multiple IO input/output,

Can be customized for non-standard TCP/IP network ports, can quickly build an intelligent locking system;

8. Simple installation, easy debugging, provides interfaces and technical support for secondary development;

1. Tightening shaft
Product features:
1. The product has a slender body design, maximizing the use of space while being neat and aesthetically pleasing.
2. Mechanical floating lock design, minimum detection of 0.2mm.
3. Anti-collision detection function, effectively sensing foreign objects in the tightening area, timely preventing the Z-axis from advancing to protect the product and tightening shaft from damage.
4. The suction nozzle does not contact the product, effectively protecting the product's surface. The screwdriver is independently advanced by the Z-axis electric cylinder, with spring free compression force to advance the screwdriver tightening.
5. Programmable CNC electric screwdriver, capable of multi-segment speed control, suitable for complex tightening processes.
6. Screw tightening always requires a stroke compensation. Therefore, all automatic tightening screwdrivers are equipped with axial guide rails and springs to adjust the axial pressure during each tightening seating process. We do not need to use customized heads with built-in spring guidance; international standard batch nozzles and suction nozzles are compatible.

2. Barcode scanner
Supports 1D and 2D barcode scanning, with an error rate below 1:5000000, 640*480 CMOS, recognition accuracy >=5mil.
Supports manual button scanning and automatic sensing scanning, supports RS232 communication. Transfers scanned data to the industrial control tablet via serial port.

3. Batch head
Corresponding screw range: M0.8-M12.0. S, L, ML, XL, HL, and HXL type intelligent electric screwdrivers connect to semi-circular tail batch heads, DXL, TXL001, and TXL002 type intelligent electric screwdrivers connect to internal hexagon batch heads.

4. Touch screen
Product features
(1) Good human-computer interaction interface;
(2) Plug-and-play mobile terminal;
(3) Simple and convenient settings for various parameters of the electric screwdriver;
(4) Control the electric screwdriver's tightening/loosening actions through internal commands;
(5) Display alarm information, IO status, and tightening results of the electric screwdriver;
(6) Data can be saved, records can be traced;

5. Industrial tablet computer
Win7 operating system, 128G solid-state drive, 2G memory, 2*RS232 2*USB2.0, 2*USB3.0.

6. Management software
The management software system serves as the center for data collection and processing; it needs to operate stably for a long time, generating a large amount of work data daily, so the system must have certain self-management and maintenance functions to prevent the burden of extensive work records on the system.
(1) System software main interface
Divided into four main areas, specifically:
① Upper left corner function menu;
② Upper right corner function tab page;
③ Middle function module display area;
④ Bottom status bar, displaying communication, task details, alarm status;

(2) Communication settings
The system default device number is 1, the default communication baud rate is 115200, and the communication port number is automatically recognized; the software usually connects automatically.
[Scan to find] This function can find devices that are normally connected online.

(3) Device information
After successful connection, the model of the handheld intelligent controller and the version information of the management software will pop up.

(4) Task planning
Task planning is an important function in the system, and the rationality of parameter settings determines the work efficiency and success rate of the intelligent tightening system.

(5) Debugging execution
Debugging execution of the actual operation of each task, and making corresponding adjustments to the tasks based on the actual operation;
Long press the [Tighten] button to start tightening, lift your finger to stop tightening;
Long press the [Loosen] button to start loosening, lift your finger to stop loosening;
Long press the [Free Rotate] button to start free rotation, lift your finger to stop free rotation;
[Note: When switching the command source to PC software, please first confirm whether the three states of forward/reverse/free rotation of the IO end have been canceled, otherwise the switch will not be successful.]

(6) Working waveform
The tightening waveform is a full-process status feedback of the tightening process; by analyzing the waveforms of position, speed, current, and torque, various issues that arise during the tightening process can be identified.
Displays detailed waveform data of the entire process for each screw during locking, with a sampling accuracy of 3ms. Select a specific area to zoom in on the waveform, right-click to return to the previous zoom display state. When saving the waveform, the number of samples must be set in the system options, and then switch to the current waveform module; if not in this module, the waveform will not be collected and will not be saved.

(7) Input and Output Status
I/O displays the current controller's input and output, working status, and alarm status; gray indicates no signal, green indicates a signal.
When the control output status is checked, it can force the output of IO signals.

(8) Alarm Center
Alarm information includes a number, alarm name, and cause analysis, allowing for quick identification of the problem. The controller can save 10 alarm records, using a first-in, first-out method to remove the oldest alarm record.
Click "Clear Alarm" to clear all alarm records.
The alarm function selection can block or enable certain alarms.
Note: When an alarm occurs, the ERR port will output an indication; specific alarm categories can be found by checking the output codes ERR0~ERR3.

(9) Work Records
The work record module records the statistical data of the tightening system's operation over a period of time.
Records the tightening process parameters and results for each screw. A maximum of 21,000 records can be maintained; once this limit is exceeded, the system will automatically manage the deletion of records.
(1) Click [Query] to query all records; precise queries can be achieved by setting query conditions.
(2) [Clear Records] clears all existing records, emptying the records.
During the query, the statistical data displays three statuses: "OK", "NG", and "Incomplete"; the total count is the sum of the three.
(3) Scanning completed products will display the tightening results of the relevant screws and the corresponding photos and screw positions of the product.

(10) Waveform Comparison
Up to ten waveforms can be selected for comparison; the waveform types must be the same to compare the consistency of the tightening process.

(11) System Options
During the networking process of multiple controllers, different device numbers must be set for different controllers. When changing the device number, the software will automatically prompt whether to continue and indicate whether the modification was successful.
The saving time and path for work records can be set according to actual needs.
The number of waveform records saved and the saving path can be set.
Note: The saving of waveform records requires switching to the waveform display page to generate the waveform record file; the saving path for waveform record files cannot be the same as that for work records to avoid accidental deletion of record files during automatic file management.

(12) Permission Management
Manage user permissions, granting different permissions to different users.

(13) Product Workpiece Management
Management of adding, deleting, modifying, and querying product workpiece information; set the number of screws and image information for template types to facilitate workers in retrieving relevant product tightening requirements and process information.
① Supports task chain technology, allowing for automatic seamless switching of tasks for screws of different specifications on the same workpiece during the tightening process; it can be a single task operation or a multi-task serial operation.
② Supports management of adding, deleting, modifying, and querying product workpiece information.
③ Supports scanning for queries.

(14) Anti-Leak Tightening Function
Uses infrared sensing technology, combined with software task chain management of the tightening process. When removing a workpiece with an incomplete task chain, the system will prompt an alarm.