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The correct way to open a screwdriver on the production line that you need to know.

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Blog

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Release time:

2019-01-23

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The intelligent servo screwdriver is waiting for you to discover!
If you are still using a handheld screwdriver for product assembly in the era of Industry 4.0, then you may already be lagging behind others by a hundred streets!

Why do I say this? Just take a look at other people's production workshops!

 

This is a picture from the internet, showing a screw tightening process in the production of Casio cameras. Workers are using handheld intelligent screwdrivers to tighten screws and reinforce the body, which has greatly improved work efficiency and saved a significant amount of production time compared to the original handheld screwdrivers.

But don't forget the time this photo was taken - 2014!

If we still have to use this kind of handheld intelligent screwdriver now, doesn't it mean that we have fallen behind the times by more than 5 years?

Of course, there will be opinions saying that this operation method is still acceptable, mainly because of the low cost.

Indeed, the cost of screwdrivers is low, but is the labor cost also low? Here we should raise a question mark?

The correct way to use screwdrivers on the production line should be like this.

 

 

The servo screwdriver, combined with the corresponding work platform and robots, achieves precise, unmanned, efficient, and fast perfect tightening.
Breaking free from the constraints of manual labor, achieving fully automated production, every screw can be tightened precisely according to the product's required fixed torque. This avoids the occurrence of human hand tremors, ensuring that every screw of the product is placed properly. If there is something more precise than this, it should be its next-generation new product!

 

In fact, "precision" is not its only hallmark; the ability to achieve memory function is the most terrifying aspect.
Perfection is not so easy to achieve. There will always be various objective situations that prevent screws from being tightened properly. For example, if a fixed torque is set, but there are impurities in the screw hole, then this screw may not be able to be perfectly tightened.
However, the "Sensewee" servo tightening system screwdriver can remember the process of tightening screws each time and record and feedback the data. After production is completed, it only needs to check the data to identify the problem and solve it in a timely manner.

Key words:

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.