All
  • All
  • Product Management
  • News
  • Introduction
  • Enterprise outlets
  • FAQ
  • Enterprise Video
  • Enterprise Atlas

If intelligence is just a slogan, it is better not to pursue an unclear intelligence!

Classification:

Industry News

Author:

Source:

Release time:

2019-01-21

Visits:

1

Do you think our factory is really an intelligent factory now?

Since the slogans of "Made in China 2025" and "Industry 4.0" have been shouted out, a wave of future factories and intelligent factories has swept across China and even the world. In the Pearl River Delta and the Yangtze River Delta, a batch of high-end manufacturing enterprises has emerged, along with a number of factories claiming to have achieved "intelligence."But are these so-called "intelligent" factories really intelligent?

As shown in the above image, the vast majority of factories shouting "intelligent" still rely on human labor to use electric screwdrivers for tightening products. Can this be called "intelligent"?

In my view, intelligence should involve system monitoring for screw tightening. People can get tired, and the more tired they are, the more likely they are to make mistakes. Once mistakes occur, mis-tightening and missing screws become frequent phenomena. Can such a production line be called "intelligent"?

Moreover, the force applied by such screwdrivers is entirely dependent on human operation. It's fine for experienced workers, but what about beginners? It's not so easy for beginners; if they apply too much force, it can cause irreparable damage to some precision products.

If such a production line exists in a factory, and the factory still calls itself an intelligent factory, it is misleading. Pursuing unnecessary intelligence for the sake of a name is not worth it!

In my view, an intelligent screwdriver should achieve the following points!
1. Break free from human constraints and be operated entirely by robots.
2. Perfect data recording, timely feedback, facilitating analysis and improvement by researchers.
3. Precise tightening, controlling the error to the minimum extent.
4. Timely alarms for mis-tightening and missing screws, facilitating inspection.

There are even other points, but I believe these are several necessary procedures for intelligent screw tightening in current factories! The above image is a good example, where a six-axis robot is equipped with a Sensewee intelligent screwdriver. Through the flexible movement of the robot, it can move to the position that needs tightening, and then use the controller of the Sensewee intelligent screwdriver to set the torque, tightening each screw according to the set torque. If mis-tightening or missing screws occur, an alarm will be triggered immediately to remind staff to check and debug. Moreover, every piece of data is recorded in the system for future inspection.

In my opinion, this is intelligence, but it is not complete intelligence!

What does complete intelligence look like? A Sensewee intelligent screwdriver that can automatically analyze data, self-adjust, and provide automatic feedback on analyzed data is what constitutes thorough intelligence.

But as it stands, the level of intelligence that screwdrivers can achieve is only at the level of the Sensewee intelligent screwdriver.

However, many factories actually want to achieve intelligence, but due to limitations in funding and costs, these factories have to succumb to reality.

At this stage, we still have to rely on human labor, after all, costs are a factor. However, issues like mis-tightening and missing screws need to be resolved promptly, and tightening precision also needs to be controlled within a certain range.

In the face of this dilemma, the Sensewee handheld intelligent screwdriver can solve the problem.

It's still the same formula, still the same feeling. The difference is that it uses a model that is easy for human operation and has made more adjustments, allowing people to easily tighten every screw!

Key words:

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.