What are the advantages of smart servo screwdrivers?
2023-05-23
In an era of ever-increasing global demand for intelligence and automation, the automation, intelligentization, and digitalization of tightening processes are receiving growing attention from various industries and enterprises. Therefore, Smart servo screwdriver It has emerged naturally in response to the times. To keep pace with the evolving trends, major tightening companies must always be prepared for transformation and upgrades as well as continuous product innovation. Today, let’s talk about the advantages of intelligent servo screwdrivers.
1. High torque control accuracy
The servo intelligent electric screwdriver features a highly integrated control circuit and associated control software. It can maintain torque control accuracy within ±5%. For tightening processes that demand extremely low torque error, the intelligent electric screwdriver is the ideal choice.
II. Diversified tightening strategies, with precise control over the locking and fastening steps.
An intelligent electric screwdriver can be configured with up to sixteen different tightening strategies. Each tightening strategy allows you to set customized parameters such as torque and rotational speed according to specific requirements, thereby addressing a wide range of complex scenarios encountered in fastening applications. In contrast, conventional electric screwdrivers typically follow a fixed-speed tightening process until the fastener is fully locked, which can easily lead to excessive torque or stripped threads. With an intelligent electric screwdriver, however, the fastening process can be divided into five distinct steps, each step operating at a different rotational speed. For example, you can set a three-step fastening sequence: high-speed tapping, uniform-speed entry, and low-speed tightening. This approach ensures that both efficiency and accuracy are optimally balanced throughout the entire process.
3. Powerful self-check function and alarm prompts
With traditional electric screwdrivers, there’s no feedback after tightening is complete, and the locking result must be judged manually. In contrast, smart electric screwdrivers feature height-detection and slip-detection functions. When they encounter issues such as excessive height or slipping, they will promptly trigger an alarm, saving operators time on subsequent inspections. Additionally, these smart screwdrivers provide voice prompts indicating the completion status of the fastening process—whether the fastening is complete or incomplete—and are equipped with indicator lights and audible alarms to clearly signal the status.
4. The data recording and storage system is highly intelligent.
The smart servo screwdriver automatically saves data for each tightening operation, allowing the data to be traced and reviewed at any time. Additionally, the data can be uploaded to the cloud or an MES system. The smart screwdriver also features waveform acquisition during the tightening process, enabling technicians to view and analyze the waveforms conveniently.
The above are just a few of the advantages of intelligent servo screwdrivers. We hope this will help everyone better understand and use this product.
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Relevant Information
Introduction to Smart Electric Screwdrivers
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How to use a smart electric screwdriver
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