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Introduction to Intelligent Electric Screwdrivers

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2023-01-03

Visits:

1

The era is developing rapidly, technologyis constantlyiterating. Infactories, on the production front,traditionalmanual tools are gradually fading from people'ssight, replacing them is a series of more efficient automated tools,Electric screwdriversare one of the automated tools. Electric screwdrivers, also known as electric screwdrivers,are electric tools used for tightening and loosening screws.However,with the development of the internet and the refinement of the industrial field,, the intelligent upgrade of automated tools has begun to attract the attention of researchers.Therefore,intelligentElectric screwdrivershas successfully emerged andhas moved towardsare electric tools used for tightening and loosening screws.the front line of industrial production.. Today, letusget to know this excellent product through this article.1. ApplicationsDue to its lightweight, low cost, and other reasons,it has gained the favor and pursuit of many consumers,andthe screw locking work of general industrial products uses electric screwdrivers,

which can indeed

are electric tools used for tightening and loosening screws.meet production requirements.However, in the current environment where the precision and integration of industrial products are increasingly high, ordinary electric screwdrivers have becomeElectric screwdriversunable to keep up with the growing process requirements.And intelligentisexecuted through servo motors and drivers to performtighteningtasks,capable ofare electric tools used for tightening and loosening screws.the front line of industrial production.performing higher precision screw locking work, in line with the current trend of development, and is an indispensable tool in current and future industrial production.2. AdvantagesStable torque, fast responsemanual tools are gradually fading from people'shigh speedlow inertia

and

has moved towardsare electric tools used for tightening and loosening screws.smooth rotation.Using electronic braking, the precisionis also extremelyUsing electronic braking, the precisionhigh.Using electronic braking, the precisionDuring the tighteningoperation:the precision of repeatedElectric screwdriverstighteningcan reach±, real-timehigh-speed detection can be achieved;torque compensation can be performed in case of torque deviation;bothpositive and reverse torque can be set independently; multiple sets of locking tasks can be set to meet complex tightening environments; various parameters and working waveforms during the tightening process can be monitored; andits lifespan is 3-5 times that of ordinary electric screwdrivers.3. Structural PrinciplesThe structure of traditional electric screwdrivers consists of ordinary motors,3%springs and clutches,and torque adjustment devices. Due to wear and torque loss in the mechanical structure during use, the lifespan of traditional electric screwdrivers is not long, and the torque precision is also insufficient. The structure of intelligent electric screwdrivers consists of servo motors and intelligent controllers, with the controller connected to the upper computer, controlling various parameters and operational functions of the electric screwdriver through upper computer software. Compared to traditional electric screwdrivers, there is no complex mechanical transmission structure, resulting in less mechanical loss of the motor during use, thus the lifespan and working precision of intelligent electric screwdrivers are far superior to ordinary electric screwdrivers.Moreover, intelligent electric screwdrivers use a 3-bit level of high-precision encoders from Tamagawa, which can ensure the positioning accuracy and low-speed working stability of intelligent electric screwdrivers, guaranteeing the working precision of the screwdriver from multiple aspects, controlling the torque error within ±3.This astonishing level.Because the intelligent electric screwdriver is controlled by upper computer software, it has powerful programmable and data acquisition capabilities. Intelligent electric screwdrivers can customize multiple sets of parameters and various tasks to meet tightening needs,with good practicality, versatility, specificity, and foresight.Intelligent electric screwdrivers achieve real-time monitoring of each tightening process by measuring current and angle during operation, and record important parameters and waveforms during the tightening process.

 

3.结构原理

传统电批的结构为普通电机,弹簧与离合器,扭力调节装置组成,由于机械结构在使用过程中存在磨损与扭力损耗,因此传统电批的使用寿命不长,扭力精度也不足。而智能电批的结构为伺服电机与智能控制器组成,控制器连接上位机,通过上位机软件控制电批的各项参数以及工作运行,相对于传统电批不存在复杂的机械传动结构,使用过程中的电机机械损耗小,因此智能电批的使用寿命以及工作精度皆远强于普通电批。

并且智能电批使用了23-bit等级的多摩川高精度编码器,能够保证智能电批的定位精度以及低速工作稳定度,从多方面保证电批工作精度,将扭力误差控制在±3%这一惊人水平。

因为是通过上位机软件控制智能电批,所以智能电批具备强大的可编程功能与数据采集功能。智能电批能够自定义设置多组参数,多种任务用以达到拧紧需求,具有良好的实用性、通用性、针对性和前瞻性。智能电批通过对运行过程中电流与角度的测量,实现对各个拧紧过程的实时监测,并记录拧紧过程中的重要参数以及重要波形。

The above is all the content related to the introduction of intelligent electric screwdrivers, hoping it can be helpful to you.

Key words:

Intelligent Electric Screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.