What are the advantages of smart electric screwdrivers?
2022-12-16
In recent years, with the rapid and ever-changing development of high technology, global industry has entered a brand-new era. The 4.0 Era. In the Industry 4.0 era, the most prominent feature is the intelligentization of industrial production, which has given rise to a new generation of highly intelligent industrial manufacturing tools, such as automatic dispensing platforms and automatic welding guns. This article will introduce... Smart electric screwdriver It is also one of the highly intelligent production tools. The smart electric screwdriver, also known as the intelligent screwdriver, is commonly used in the locking and tightening processes in industrial manufacturing. Compared to traditional automatic screwdrivers, the smart electric screwdriver boasts several remarkably significant advantages.
- High-precision torque control
Smart electric screwdriver Featuring a highly integrated control circuit and associated control software, torque control can be precise down to: ±5%—for tightening processes that demand extremely low torque error, the smart electric screwdriver is the best choice.
2. Tightening strategies are diversified, and the locking steps can be precisely controlled.
One unit Smart electric screwdriver Up to sixteen tightening strategies can be configured, each of which allows you to set different parameters such as torque and rotation speed according to specific requirements, thereby accommodating a wide range of complex scenarios encountered in fastening applications. In contrast, conventional electric screwdrivers typically follow a fixed rotation speed throughout the entire fastening process until the joint is fully locked, which can easily lead to excessive torque or stripped screws. By contrast, the intelligent electric screwdriver allows up to five steps in the fastening process, with each step capable of operating at a different rotation speed. An example application would be setting a three-step fastening sequence: high-speed tapping, uniform-speed entry, and low-speed tightening. This approach ensures that both efficiency and precision are optimally balanced throughout the entire process.
3. Equipped with self-check function and alarm prompts.
After tightening, traditional electric screwdrivers provide no feedback; the locking result must be judged manually. Smart electric screwdriver It features floating height detection and slip detection; when floating height or slippage is detected, it will promptly trigger an alarm, saving operators time on subsequent inspections. Additionally, it provides a completion indicator for locking operations—whether the locking is complete or incomplete, there are both indicator lights and audible alarms to notify the operator.
- A comprehensive data recording and storage system
The data for each tightening result from the smart electric screwdriver will be automatically saved, allowing you to trace and review the data at any time. Additionally, the data can be uploaded to the cloud or... MES system. Smart electric screwdriver It also features the ability to acquire waveforms during the tightening process, which can be viewed for easy analysis or use by technicians.
- Long service life
Smart electric screwdriver It is operated by a controller paired with software control; therefore, the smart electric screwdriver itself has a simple structure, free of complex mechanical transmission mechanisms, resulting in minimal mechanical wear on the motor during use. Moreover, since all smart electric screwdrivers are equipped with high-end, imported motors that boast exceptional durability, they enjoy an extremely long service life.
Relevant Information
Introduction to Smart Electric Screwdrivers
2023-08-19
How to use a smart electric screwdriver
2023-06-12
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