In recent years, with the rapid development of high-tech, global industry has entered a new4.0 era. The most significant feature of the Industry 4.0 era is the intelligence of industrial production, which has led to the emergence of a batch of highly intelligent industrial production tools, such as automatic dispensing plates, automatic welding guns, etc. This article will introduce theintelligent electric screwdriverwhich is also one of the highly intelligent production tools. The intelligent electric screwdriver, also known as an intelligent screwdriver, is usually applied in the locking and tightening process in industrial production. Compared with traditional automatic screwdrivers, the intelligent electric screwdriver has several significant advantages.

1. High precision torque control

intelligent electric screwdriverIt has a highly integrated control circuit and related control software, allowing torque control to be accurate to±5%. For tightening processes that require extremely low torque errors, the intelligent electric screwdriver is the best choice.

2.Diversified tightening strategies, precise control of locking steps

Aintelligent electric screwdrivercan set up to sixteen tightening strategies, each of which can be configured with different torque speed and other parameters as needed, to meet various complex situations encountered in locking scenarios; the locking steps of traditional electric screwdrivers are usually fixed speed tightening until locked, which can easily lead to excessive torque or stripping. The locking steps of the intelligent electric screwdriver can be set up to five steps, each of which can operate at different speeds. An example of use is: setting three steps for locking, high-speed tapping, uniform speed entry, and low-speed tightening. This ensures that the entire process balances efficiency and accuracy.

3. Self-checking function and alarm prompt

Traditional electric screwdrivers provide no feedback after tightening is completed, and the locking result must be judged by oneself.intelligent electric screwdriverIt has floating height detection and stripping detection, and will promptly alarm in case of floating height or stripping, saving subsequent detection time for operators. It also has a locking completion prompt, with indicator lights and alarm sounds for both completed and uncompleted locking.

4. A complete data recording and saving system

The data of each tightening result of the intelligent electric screwdriver will be automatically saved, and the data can be traced and viewed at any time, and can be uploaded to the cloud orMES system.intelligent electric screwdriverIt also has the function of collecting waveforms during the tightening process, and can be viewed, facilitating analysis or use by technicians.

5. Long service life

intelligent electric screwdriverThe usage method is to control the controller with software, so the intelligent electric screwdriver itself has a pure structure, with no complex mechanical transmission structure, resulting in low mechanical wear of the motor during use. Additionally, since intelligent electric screwdrivers all use high-end imported motors with high durability, the service life of the intelligent electric screwdriver during use is extremely long.