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Application of servo electric screwdrivers in the electronics industry

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2022-11-30

Visits:

1

Tightening work, commonly known as screwing, is certainly familiar to workers. Screwing can be considered one of the core tasks in the manufacturing industry, and it has even become a synonym for factory work. However, do not think that the job of screwing is simple. The quality of the tightening work on key components such as screws and threads directly affects the overall quality of the product, especially in industries like electronics that have high precision requirements.,The job of screwing cannot be completed solely by manual labor. Nowadays, people mainly rely on servo electric screwdrivers.Let's take a look at the tightening work of electronic products.Servo electric screwdriverin the electronics industry.

1. Precision requirements for screwing in electronic products.

Every step from production to assembly of electronic products must have a certain level of high precision to ensure the safety and quality of the product. For example, the specifications of screws for optical modules are between M1 and M1.5. The torque used for such small specifications is relatively low, and each screw must be tightened according to the specified torque requirements, which is practically an impossible task for manual tightening.The repeatable torque precision of intelligent electric screwdrivers can reach,±3%-±5%.±3% to ±5%2. Introduction to servo screwdrivers.

Also known as servo intelligent screwdrivers, these are electric tools used for tightening and loosening screws. This electric tool is equipped with torque adjustment and limiting mechanisms, and its internal servo motor relies on power to tighten and loosen screws. Coupled with a processor and storage, it can record the torque situation of the screwdriver in real-time, eliminating the need for post-assembly inspection tasks, which is very convenient.

Servo electric screwdriverMoreover, it can upload locking data to theMES system.3. Main applications.,It can ensure that tightening work does not result in missed or incorrect screws, achieving high-precision torque control. Currently, servo tightening systems are widely used in industries such as mobile phones, camera computer hard drives, household appliances, communication devices, toys, and electronic product assembly.Of course, the application of servo electric screwdrivers is not limited to the electronics industry. As products become increasingly precise, there is a demand for tightening work control in many industries. For example, in the automotive manufacturing industry, the use of servo intelligent electric screwdriver systems can reduce labor consumption, improve production efficiency, and reduce material waste. In toy production, choosing a servo tightening system is undoubtedly a very good choice to reduce labor costs and enhance product quality.2. Introduction to servo screwdrivers.

3.主要应用

Servo electric screwdriver‍能确保拧紧作业不出现漏拧、误拧等情况,能实现高精度的扭力控制。目前手机上伺服拧紧系统、照相机电脑硬盘、家用电器、通信设备、玩具、电子产品加工组装等行业都广泛而普遍的使用了这种智能拧紧设备。

当然伺服电批‍的应用绝不是仅仅局限于电子行业,现在的产品愈发精密,在很多行业都有拧紧作业控制拧紧力的需求,比如在汽车制造业,伺服智能电批系统的使用能减少人力消耗、提高生产效率、减少材料浪费。在玩具生产中选用伺服拧紧系统毫无疑问是一个减少人力成本增强产品质量的非常好的挑选。

Key words:

Servo electric screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.