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Advantages of Smart Electric Screwdrivers

Classification:

Industry News

Author:

Sensewee

Source:

Sensewee

Release time:

2022-11-22

Visits:

1

A common job for workers is screwing, which seems simple but is actually different from our perception, especially in the case of screwing for some electronic products, which is a technical job that requires high torque and locking precision. However, the emergence of smart screwdrivers has greatly improved this situation.Smart Electric Screwdriveris a product of the development of modern technological civilization. Compared to traditional manual screwdrivers, smart electric screwdrivers are not just more efficient and labor-saving. Next, I will explain the advantages of smartElectricScrewdrivers in detail.

  1. Torque Error Control

Smart electric screwdrivers can control torque with high accuracy, with errors controllable within ±3%-±5%. This level ofprecision is unattainable by traditional manual screwdrivers,, and is also the reason why smart electric screwdrivers are popular in the current market. Due to the good versatility and wide application range of smart electric screwdrivers,, they are destined to have broad development and application prospects.2. Locking Process ControlThe speed of the locking process of smart electric screwdrivers can be segmented,

 

using different speeds at different locking stages to achieve better locking results; it can also record the locking results of each screw, making the working status of each screw traceable. The dedicated program developed can track the torque value of screw tightening in real-time.

It can be uploaded to the MES system.3. Worry-freeThe so-called smart screwdriver actually uses the mechanical nature of machines to complete those tedious repetitive tasks. Generally, smart electric screwdrivers are equipped with processors and storage devices, capable of recording the torque situation of the screwdriver in real-time and storing the data on a computer, allowing users to see the data for each screw operation, thus directly eliminating the inspection tasks after assembly. Of course, if the torque or number of turns requirements are not met during the assembly process, they can also be quickly filtered out., they are destined to have broad development and application prospects.Smart screwdrivers not only have advantages and characteristics such as high stability, high efficiency, high automation, and intelligence, but can also be integrated into the Internet of Things cloud system, enabling remote data reading, analysis, and operation. Various human-computer interaction methods, computer management software, and HMI screens are used for locking control and monitoring; the operation process is safe, environmentally friendly, and stable with no noise. Currently, industrial artificial intelligence is moving from ideal to reality, and we have reason to believe that smart electric screwdrivers are destined to have broad development and application scenarios.MES系统

3.省心

所谓的智能螺丝刀其实就是利用机器的机械性去完成那些繁琐的重复任务。一般的智能电动螺丝刀都会搭配处理器和储存器,能够实时记录螺丝刀的扭力情况并记录下来,而且可以将数据储存到电脑,从而可以看到每一次打螺丝的数据情况,直接省去了装配过后的检查任务。当然,在装配过程中如果没有达到扭力要求或者圈数要求,也可以快速筛选出来。

智能螺丝刀不仅有着高稳定性、高效率、高度自动化、智能化的优势和特点,还可集成到物联网云系统,实现数据远程读取分析与操作。多种人机交互方式电脑管理软件与HMI屏进行锁付控制与监视;安全环保稳定运行过程无噪音。目前工业人工智能从理想走向现实,我们有理由相信智能电动螺丝刀注定会拥有广阔的发展和应用场景。

Key words:

Smart Electric Screwdriver

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.