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Multi-step tightening demonstration of the Sensewee servo electric screwdriver

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Industry News

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Release time:

2019-01-21

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1

With the continuous updates and iterations of technology, the products produced have become increasingly refined and compact. Take mobile phones as an example; in the 1990s, the big brother phone was all the rage, but many joked that the big brother phone was just a big brick.However, today, mobile phones are no longer the big bricks of the past; they have become extremely lightweight and thin, and now there is even the concept of paper-thin mobile phones.

However, every time a new product is launched, it brings new requirements for technology and craftsmanship.

So what is this so-called technology and craftsmanship today?

Let's briefly discuss the locking screw as a breakthrough in automation.

Taking the single locking screw process as an example, handheld electric screwdrivers are still the mainstream for locking screws, and most locking screw positions rely on manual labor, which can easily lead to issues like missed screws and stripped threads. Such technology can no longer meet the tightening requirements of the vast majority of electronic products on the market.

For example, when tightening the circuit board of a mobile phone, if you just keep applying force, it may lead to damage to the circuit board. At this point, it is necessary to perform multi-step tightening: first screw it in, then reverse it out, not to lock it immediately. If you lock it immediately, it may cause damage to the circuit board during the subsequent tightening of screws. Therefore, initially, you do not tighten it right away but leave some space, and after all screws are basically fixed, you perform the final tightening. This approach can efficiently meet the product's tightening requirements.

However, this multi-step tightening is not something that all electric screwdrivers can accomplish. Some may think that this multi-step tightening can also be done manually. Indeed, it can be done manually, but in terms of efficiency and precision, it falls far short. The screws of mobile phones are originally quite small, and having manual labor tighten them for a long time is clearly unrealistic.

The Sensewee servo electric screwdriver can efficiently solve this problem. The Sensewee servo electric screwdriver uses imported servo motors and drivers, featuring a dedicated servo control algorithm, which has significant advantages in tightening consistency and service life compared to ordinary screwdrivers that use DC and stepper motors. It not only has the function of tightening screws but also includes tightening programming, qualification statistics, result analysis, record tracing, data interaction, and other functions. It has 16 task modes, and each task can be divided into 5 steps, fully adapting to various complex tightening processes.

Key words:

Introduction to Intelligent Electric Screwdrivers

The Intelligent Electric Screwdriver is a power tool that integrates intelligent control and electric drive technology. It has the following features and applications: Intelligent Control: The Intelligent Electric Screwdriver uses technologies such as microprocessors and sensors to automatically identify the parameters of the screwdriver and screws, and adjust the working mode automatically as needed, such as torque, speed, etc. At the same time, it can provide real-time feedback and alarm functions to ensure the quality of screw tightening. Electric Drive: The Intelligent Electric Screwdriver employs electric drive technology, providing power through a motor, making operation easier and more efficient. Compared to traditional manual screwdrivers, it can significantly improve work efficiency and reduce labor intensity, especially suitable for tasks involving a large number of screw tightenings. Automated Production Lines: The Intelligent Electric Screwdriver is widely used in automated production lines, especially in scenarios requiring large-scale screw tightening. It can be used in conjunction with automated equipment and assembly lines to achieve high-speed, precise, and consistent screw tightening operations, improving production efficiency and product quality. Maintenance and Repair: The Intelligent Electric Screwdriver can also be used for maintenance and repair work. It can easily tighten or disassemble various screws, suitable for maintenance and assembly in fields such as furniture, appliances, and automobiles. Industrial Manufacturing: In the field of industrial manufacturing, the Intelligent Electric Screwdriver is widely used in the assembly process of various products, such as electronic devices, household appliances, and automotive parts. It can provide efficient, stable, and reliable screw tightening operations, ensuring product quality and production efficiency. In summary, the Intelligent Electric Screwdriver is a tool that integrates intelligent control and electric drive technology, with significant application value in automated production lines, maintenance and repair work, and industrial manufacturing. It improves work efficiency and product quality by providing efficient, precise, and reliable screw tightening operations.